Case study

Data Centre Battery Refresh

Industry Data Centres

Client Delivered on behalf of AEM

Part of a major data centre refresh project in South London

Delivered on behalf of AEM as part of a major data centre refresh project in South London

The Challenge

As part of a wider infrastructure refresh, the site required the supply and installation of 800 replacement UPS batteries to support a data centre environment.

The project presented several key challenges:

  • Tight programme deadline aligned with wider refurbishment works
  • Working in a construction site environment
  • Coordinating safely alongside multiple contractors operating simultaneously
  • Managing the logistics of delivering and installing a large volume of batteries within restricted access conditions
  • Ensuring compliance with current electrical and health & safety standards

The batteries supported a UPS infrastructure protecting approximately 1000kW of critical load, making reliability and precision essential.

The Solution

Carter Sullivan delivered a fully managed, turnkey battery replacement programme.

Managed Logistics

  • Scheduled, phased battery deliveries to suit site access constraints
  • Safe handling and positioning of 800 batteries
  • Environmentally compliant removal and recycling of existing units
  • Close coordination with AEM and other on-site contractors

Project Management

  • Dedicated project manager overseeing programme milestones
  • Detailed RAMS documentation and site-specific safety planning
  • Sequenced changeover strategy to maintain UPS resilience

Competent & Certified Engineers

All works were carried out by our inhouse engineers all trained under the City & Guilds Battery Installation & Maintenance Course (BIMC), ensuring:

  • Correct installation procedures
  • Proper torque settings and interlink configuration
  • Verification of string voltages and impedance
  • Compliance with manufacturer and industry best practice

The Outcome

  • 800 batteries supplied and installed safely
  • Works completed on time and on budget
  • Seamless coordination within a multi-contractor environment
  • Zero disruption to site operations
  • UPS system now reliably supporting 1000kW of protected load

The project was successfully delivered within the agreed programme, enabling the refreshed data centre infrastructure to operate with renewed battery autonomy and resilience.

Conclusion

This project highlights Carter Sullivan’s capability to:

  • Deliver large-scale UPS battery replacement programmes
  • Manage complex logistics in various types of environments
  • Deploy fully trained, accredited engineers
  • Provide safe, compliant, turnkey solutions under tight deadlines

For mission-critical power infrastructure, precision planning and specialist expertise ensure dependable outcomes, delivered safely and efficiently.

As part of a wider infrastructure refresh, the site required the supply and installation of 800 replacement UPS batteries to support a data centre environment.

The project presented several key challenges:

  • Tight programme deadline aligned with wider refurbishment works
  • Working in a construction site environment
  • Coordinating safely alongside multiple contractors operating simultaneously
  • Managing the logistics of delivering and installing a large volume of batteries within restricted access conditions
  • Ensuring compliance with current electrical and health & safety standards

The batteries supported a UPS infrastructure protecting approximately 1000kW of critical load, making reliability and precision essential.

Carter Sullivan delivered a fully managed, turnkey battery replacement programme.

Managed Logistics

  • Scheduled, phased battery deliveries to suit site access constraints
  • Safe handling and positioning of 800 batteries
  • Environmentally compliant removal and recycling of existing units
  • Close coordination with AEM and other on-site contractors

Project Management

  • Dedicated project manager overseeing programme milestones
  • Detailed RAMS documentation and site-specific safety planning
  • Sequenced changeover strategy to maintain UPS resilience

Competent & Certified Engineers

All works were carried out by our inhouse engineers all trained under the City & Guilds Battery Installation & Maintenance Course (BIMC), ensuring:

  • Correct installation procedures
  • Proper torque settings and interlink configuration
  • Verification of string voltages and impedance
  • Compliance with manufacturer and industry best practice

The Outcome

  • 800 batteries supplied and installed safely
  • Works completed on time and on budget
  • Seamless coordination within a multi-contractor environment
  • Zero disruption to site operations
  • UPS system now reliably supporting 1000kW of protected load

The project was successfully delivered within the agreed programme, enabling the refreshed data centre infrastructure to operate with renewed battery autonomy and resilience.

This project highlights Carter Sullivan’s capability to:

  • Deliver large-scale UPS battery replacement programmes
  • Manage complex logistics in various types of environments
  • Deploy fully trained, accredited engineers
  • Provide safe, compliant, turnkey solutions under tight deadlines

For mission-critical power infrastructure, precision planning and specialist expertise ensure dependable outcomes, delivered safely and efficiently.

How can we help?

Whatever your organisation’s critical-power needs, Carter Sullivan will work with you to find a solution that ensures long-term safety and security.